Stadur’s vast experience in panel manufacturing enables it to produce composite sandwich panels for many uses. One of the most structurally demanding applications for panels is in vehicle body building where the stresses imposed on the panels in use by live and dynamic loading demands the highest quality in terms of the materials used and in the manufacturing process.

 

Below are some helpful PDF’s related to the below sections;

  1. CARPLAN-GF_EN
  2. CARPLAN-CONSTRUCT_EN
  3. CARPLAN-AL
  4. CARPLAN-SUPERLIGHT_EN
  5. CARPLAN-GF-LIGHT_EN
  • Caravan floor, wall and roof panels
  • Chilled & refrigerated vehicle wall, door and roof panels
  • Exhibition vehicle floor, wall and roof panels
  • Events vehicles
  • Horse boxes and trailer panels
  • Lightweight vehicle panels from 2.9 kg/m2
  • Motor home floor, wall and roof panels
  • Static accommodation unit floor, wall and roof panels
  • Secure anti-vandal panels

NOW AVAILABLE: Lightweight damage resistant vehicle body panels. 25mm thick LESS THAN 3Kgs/m2.

Other thicknesses are available up to 100mm. See CarPlan Superlight below

Stadur also offers a further choice of panel types utilising different insulation core materials, skin materials and colours.

  • Maximum length up to 14 metres
  • Maximum width, depending on skin material, up to 3.2 metres
  • Panel thicknesses are to customer specification from 15mm to 100mm.
  • All panels can be produced with inserts, conduit, fixing plates to customer specification and can be supplied as plain flat panels or with prescribed cut outs.
  1. CarPlan Construct. A foldable sandwich panel
  2. CarPlan GF Sandwich panels with glass fibre (GRP) skins
  3. CarPlan GF Light Lightweight sandwich panels with extra resilient glass fibre (GRP) skins
  4. CarPlan Superlight Extra lightweight sandwich panels with glass fibre (GRP) skins
  5. CarPlan AL Sandwich panels with aluminium skins

Extruded polystyrene core with top and bottom skins of MultiPlan K in 2.0 mm, 1.5 mm, 1.3 mm or 1.0 mm skin thickness.
“Foldable” panels

Face Skin Material Multiplan K 1.00mm, 1.3mm, 1.5mm or 2.0mm
Core Insulation Material Extruded polystyrene (XPS), Polyurethane (PUR) or Polypropylene (PP) honeycomb
Rear Skin Material Multiplan K 1.0mm, 1.3mm, 1.5mm or 2.0mm
Panel Dimensions Up to 14.0 metres x 2.0 metres (2.2m now available)
Standard Sizes 2000mm x 1000mm, 3000mm x 2000mm, 3000 x 1500mm and 4000mm x 2000mm
Panel Thicknesses From 15mm to 100mm
Weight Dependent on panel thickness
Features Operating temperature range -20 degC to +100 degC
High impact strength
High UV resistance
“Foldable”
10 year guarantee
Carplan Construct

Insulated sandwich panels with GRP skins on foam insulation or honeycomb core

Face Skin Material GRP with gel coat 1.5mm or 1.8mm
Core Insulation Material Extruded polystyrene (XPS), Polyurethane (PUR) or Polypropylene (PP) honeycomb
Rear Skin Material GRP with/without gel coat 1.5mm or 1.8mm
Panel Dimensions Up to 14.0 metres x 3.2 metres
Standard Sizes 2000mm x 1000mm, 3000mm x 2000mm, 3000 x 1500mm and 4000mm x 2000mm
Panel Thicknesses From 15mm to 100mm
Weight 25mm thick panel weighs between 5.4kgs/m2 and 10.7kgs/m2 depending on skin thicknesses and core material
Features 10 year guarantee

Lightweight panels featuring Stadur SecureTec extra resilient GRP facings on a foam insulation or honeycomb core.

Face Skin Material SecureTec GRP 0.8mm
Core Insulation Material Extruded polystyrene (XPS), Polyurethane (PUR) or Polypropylene (PP) honeycomb
Rear Skin Material SecureTec GRP 0.8mm
Panel Dimensions Up to 14.0 metres x 3.2 metres
Panel Thicknesses From 15mm to 100mm
Weight 25mm thick panel weighs 3.9kgs/m2
Features 10 year guarantee

Watch the remarkable video showing SecureTec under attack !! click here

Stadur CarPlan GF Light

Super lightweight panels featuring 0.6mm GRP facings on a foam insulation or honeycomb core.

Face Skin Material 0.6 mm GRP in neocarbon look, white with gelcoat and protective film.
Core Insulation Material Extruded polystyrene (XPS), Polyurethane (PUR) or Polypropylene (PP) honeycomb
Rear Skin Material 0.6 mm GRP in neocarbon look, white with gelcoat and protective film.
Panel Dimensions Up to 14.0 metres x 2.5 metres
Panel Thicknesses From 15mm to 100mm
Weight 25mm thick panel weighs 2.9kgs/m2
Features 10 year guarantee

Insulated sandwich panels with aluminium skins on a foam insulation or honeycomb core

Face Skin Material Aluminium 1.00mm standard. 0.72 to 2.00mm available on request
Core Insulation Material Extruded polystyrene (XPS), Polyurethane (PUR) or Polypropylene (PP) honeycomb
Rear Skin Material Aluminium 1.00mm standard. 0.72 to 2.00mm available on request
Panel Dimensions Up to 9.0 metres x 2.4 metres
Panel Thicknesses From 15mm to 100mm
Weight 25mm panel weighs between 6.0kgs/m2 and 12.4kgs/m2 depending on skin thicknesses and core material
Features 10 year guarantee
Stadur CarPlan Al